Continuous Improvement Engineer

Who we are

Ferroglobe is one of the world’s leading suppliers of silicon metal, silicon-based and manganese-based specialty alloys and ferroalloys, serving a customer base across the globe in dynamic and fast-growing end markets, such as solar, automotive, consumer products, construction and energy.

Learn more about our Transformation Story here: Who we are

What you will do

The Continuous Improvement Engineer is instrumental in enhancing plant operations by developing and implementing a robust continuous improvement program. This role focuses on optimizing operational efficiency, maintaining stringent quality assurance standards, and fostering a culture of continuous improvement throughout the plant.Develop, implement, and maintain quality management systems and procedures to ensure compliance with ISO 9001 and other relevant international and industry-specific standards.

• Develop and oversee the execution of the continuous improvement program to enhance productivity and operational efficiency.
• Monitor and collaborate with department leaders to optimize operational processes and implement best practices, targeting specific performance metrics such as cost of production, furnace energy efficiency, and furnace availability.
• Plan and manage plant trials and projects in conjunction with the engineering and operations departments to ensure the quality metrics like the percentage of on-grade material and first-grade silicon produced are met.
• Conduct risk management activities to ensure the continuity of production processes, focusing on reducing electrode defects and consumption rates.
• Develop and facilitate training programs for employees to foster skill enhancement and productivity improvement, directly impacting DART rates and by-product generation rates.
• Promote a culture of safety, efficiency, and customer awareness throughout plant operations, aiming to reduce customer complaints and ensure compliance with the ISO9001 standards.

What we seek:

• Bachelor’s degree in Engineering (process, Mechanical, Metallurgical).
• Demonstrated experience with quality systems and process optimization is advantageous.
• Strong planning and organizational skills.
• Ability to work collaboratively across various departments to implement continuous improvement initiatives.
• Six Sigma, Lean, 5S, or other continuous improvement training
• Excellent communication and interpersonal skills.

What We Offer

We offer a comprehensive benefits package that includes medical, dental insurance, Flexible Spending Accounts, Company-Paid Short-Term Disability and Basic Life, Voluntary Life and LTD, Employer 401k Match and paid time off.

Working Environment:

• Performs jobs under varying conditions (dust, oil, grease, hot and humid temperatures, fumes, noise, etc.)
• Ability to lift 50lbs, Floor to waist, Waist to shoulder. Overhead, Carry 20 feet.
• Wears proper PPE in the manufacturing area (shoes, safety glasses, hard hat, and hearing protection)

We are an Equal Opportunity Employer – Minority / Female / Veteran / Disabled