HIGH VOLTAGE / EV BATTERY TEST ENGINEER

Overview:

Excel Engineering is currently seeking an experienced High Voltage and xEV Battery Test Engineer to work in Mt Ayr, IA and/or Van Buren Twp., MI. Test Engineers work as an individual and in teams to carryout highly technical testing of battery packs, modules, HV drivetrain, and Energy Storage Systems for some of the world’s leading vehicle OEM’s, battery manufactures and suppliers.

The ideal candidate is a self-starter, motivated by solving problems, and exceeding customers’ expectations. The Test Engineer will set up, maintain, and operate tests. Responsibilities regularly include: •Device Under Test (DUT) preparation •Test rig operation/testing •Fabrication/set-up of test fixtures •Performing lab test procedures •Diagnosing/troubleshooting electrical systems / batteries / drivetrains •Creating test procedures.

Essential Functions:

1.    Maintain / operate DUT benches, associated equipment and instrumentation

2.    Perform as a Project Manager ensuring timelines are met, and customers are informed / engaged

3.    Consistent effective communication with customer engineers and co-workers

4.    Recognize and initiate discussions on project scope creep

5.    Organize information and equipment

6.    Set up production and prototype propulsion system, vehicles, and instrumentation

7.    Provide test support for complex tests without significant assistance from others

8.    Ability to competently, and safely carry out multiple tasks, tests, projects

9.    Proficient in creating automated tests using test cell software

10. Support facility issues affecting test cell operation

11. Proficient time management skills demonstrated by working on organizational objectives (e.g. 5S, Safety, Capability improvement) during project downtime

12. Perform work according to organizations SOP’s and ISO procedures

13. Complete all work in a safe manner, being responsible for proper use of equipment, PPE, and work methods, as well as promoting a safety mindset

14. Performs day to day maintenance checks / housekeeping on projects

15. Attend meetings as required

16. This position has no direct supervisory responsibilities, but leadership is expected to help, coach, and work with teammates associated with similar projects

Education/Competencies/Skills/Experience

1.    Analytical problem solving with a focus on efficiency and continuous improvement.

2.    Planning, organization and prioritization (time management)

3.    Strong interpersonal skills including, but not limited to Effective Verbal/non-Verbal communication

4.    Accept, promote, and embody Excel Engineering’s mission and values

5.    Ability to work independently and as part of a team

6.    Comprehend and accurately carry out written and verbal directions

7.    Ability to understand xEV / ESS and related systems operation, testing, and repair

8.    Ability to learn operation of test cells and equipment

9.    Ability to learn effective use of all types of electronic troubleshooting and repair equipment including: oscilloscopes, multimeters, current probes, signal generators, frequency counters, spectrum analyzers, through-hole and surface mount soldering equipment, crimp tools

10. Understanding of mechanical measurement devices and instruments used in measuring temperature, pressure, flow, etc. and their use

11. Ability to learn how to wire electrical systems such as instrumentation power supplies, controls, sensors, actuators, VFDs and motors

12. Ability to read and interpret schematics, wiring diagrams, assembly drawings and technical data sheets

13. Proficiency with machine tools, including drill press, band saw, sander, etc.

14. Proficiency with hand tools used in engine / driveline maintenance

15. Knowledge of welding and fabricating

16. Able to be trained in equipment operation: forklift, boom lift, scissor lift, Telehandler, etc.

17. Competency in computer software including MS Office suite, test cell control software and complex combustion measurement equipment. (Cyflex, engine communication software, FileZilla)

18. Education Requirement: 4-year Bachelor’s degree in technical related studies OR Licensed Electrician with Associates degree

19. Work Experience: Three (3) – ten (10) years required in technical and / or project management roles preferred, but on the job training is possible with the right candidate.   

Physical Demands/Work Environment

Heavy Work: Exerting up to 100 pounds of force occasionally, and/or up to 50 pounds of force frequently, and/or up to 20 pounds of force constantly to move objects. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions of this position. 

Excel Engineering is an equal opportunity employer, all qualified applicants will receive consideration for employment without regard to race, color, religion, sex (including pregnancy, gender identity, and sexual orientation,) national origin, disability status, protected veteran status, or any other characteristic protected by law. A post-offer pre-employment drug screen and background check are required.

Travel: < 10% unless a mutual agreement is made for special assignment / project

Excel Engineering is a fast paced, rapidly growing organization with great benefits, 401K and a flexible, fun teaching / learning environment. If you desire variety in your work, the ability to succeed both independently and as part of a team, and tackling new challenges, please apply!

Visit our website at www.excelengineering.org for more information.

Apply by sending your resume to [email protected].