Maintenance Supervisor

Job Summary Statement:

The Maintenance Supervisor plays a crucial role in ensuring the efficient and reliable operation of the highly automated solar module manufacturing plant. They are responsible for leading a team of maintenance technicians to maintain, troubleshoot, and repair manufacturing equipment and systems to minimize downtime and optimize production output.

Essential Job Duties and Responsibilities:

• Supervise and coordinate the activities of maintenance technicians to ensure the safe and efficient operation of manufacturing equipment and systems.
• Develop and implement predictive and preventive maintenance programs to ensure the reliability and longevity of equipment, including scheduling and conducting routine maintenance tasks.
• Lead troubleshooting efforts to diagnose and resolve equipment failures and malfunctions in a timely manner to minimize production interruptions.
• Drive LEAN manufacturing knowledge and capabilities within Maintenance organization
• Plan and prioritize maintenance activities based on production schedules, equipment availability, and criticality of systems.
• Coordinate with production and engineering teams to schedule equipment downtime for maintenance, repairs, and upgrades.
• Oversee the procurement of spare parts, tools, and supplies necessary for maintenance activities, ensuring adequate inventory levels and cost-effectiveness.
• Provide technical guidance and training to maintenance technicians on equipment operation, maintenance procedures, and safety protocols.
• Maintain accurate records of maintenance activities, including work orders, equipment history, and inventory usage.
• Lead the collection and analysis of equipment performance data to identify trends, patterns, and opportunities for improvement and driving improvements in OEE.
• Ensure compliance with safety regulations, company policies, and industry standards in all maintenance activities, including implementation of predictive Safety methodologies.
• Participate in the development and implementation of continuous improvement initiatives to enhance equipment reliability, efficiency, and performance.
• Collaborate with external vendors and contractors for specialized maintenance services and support.
• TPM development and implementation
• Use of data analytics such as MTBF and MTTR for determining equipment health
• Development a maintenance strategy to support a 24/7/365 operation to include PM, PdM, CBM, RM
• Develop the maintenance management system. Prior experience with SAP will be an asset
• Setup and manage VMI, OMR spares
• Monitor and control the maintenance GL accounts
• Participate in periodic maintenance reports, budget, reviews and forecasts
• Participate in Capex projects identification and implementation

Minimum Requirements and Qualifications:

• Bachelor’s degree in mechanical engineering, electrical engineering, or related field preferred.
• 7+ years of experience in maintenance leadership roles within a highly automated manufacturing environment, preferably in the solar energy industry.
• Strong technical knowledge of mechanical, electrical, and automation systems used in manufacturing equipment.
• Demonstrated experience with predictive and preventive maintenance programs, root cause analysis, and troubleshooting techniques.
• Proficiency in reading and interpreting technical manuals, schematics, and blueprints.
• Excellent leadership and team-building skills, with the ability to motivate and develop a diverse team of maintenance technicians.
• Effective communication skills, both verbal and written, with the ability to interact professionally with internal stakeholders and external partners.
• Strong problem-solving and decision-making abilities, with a proactive and hands-on approach to addressing maintenance challenges.
• Strong knowledge of safety regulations, including lockout/tagout procedures, electrical safety, and confined space entry.
• Familiarity with computerized maintenance management systems (CMMS) for work order management and asset tracking.
• Ability to work flexible hours and respond to emergency maintenance situations as needed.